In
cases where the water is from a bore that is high in pH and high in
minerals and the water is highly depositive the controller flow meter
will require regular maintenance. Fine mineral deposits will accumulate
on the magnetic vanes of the meter over time. In some cases this occurs
after about 12 months, however, it may be sooner.
This
will generally cause the meter to spin at a lower rate and it will
underestimate the amount injected per pulse. The controller will
recognise this as a “pump on too long” fault and shut down.
The
functioning of the flow meter can be checked manually by watching the
injection rate on the main controller screen. If the rate is erratic or
slower than normal, flow meter maintenance will be required.
For
those operators with highly depositive bore water, it is recommended
that the controller be reprogrammed to operate on a timed injection as
the primary control, with the flow meter giving a secondary reading of
the amount injected. This will allow accurate calibration of the
injection, especially in high pressure situations, and will also ensure
consistency of injection if the flow meter becomes contaminated or
fails.
The
change to this method of injection requires a software update that must
be done at the factory.
It
is also recommended that regular maintenance be carried out on the flow
meter where the bore water is depositive. In some cases the flow meter
will need to be replaced on a regular basis, for example, each twelve
months. In others, a six month maintenance program that uses
hydrochloric acid to flush the flow sensor and remove the scale may be
sufficient.